Where should the focus sit for stainless steel and mild steel?

Updated:

Short answer

The rule of thumb: cutting with nitrogen, the focus goes below the surface — roughly a third to two thirds of the thickness down. Cutting mild steel with oxygen, the focus sits at the surface or slightly above it. Thin sheet under 2 mm is close to zero in both cases.

Why the direction differs

Symptom Likely cause First action
The melt must be pushed out of a deep kerf without oxidation. Nitrogen cutting (stainless, aluminium) Focus below the surface widens the lower kerf so gas can expel melt — go deeper as thickness grows.
The exothermic reaction supplies much of the energy at the top. Oxygen cutting (mild steel) Focus at or above the surface keeps the reaction stable and the kerf narrow enough to stay hot.
Edge taper (Kerf skew)
Edge taper (Kerf skew)

How to run a focus test

  1. Cut a short line at a series of focus values, stepping 0.5 mm, and mark each line on the sheet.
  2. Break the coupon and look at the underside: the cleanest, narrowest kerf with least burr marks the working focus.
  3. Repeat the sweep with a 0.2 mm step around that value for thick material.
  4. Record the number per material and thickness — focus is the parameter that quietly drifts after service work.

Focus position by thickness — starting values

ThicknessStainless / nitrogenMild steel / oxygen
1 mm−0.3 to −0.5 mm0 mm
3 mm−1 to −1.5 mm0 to +0.5 mm
6 mm−2.5 to −3 mm+1 mm
10 mm−4 to −5 mm+2 mm
16 mm+3 mm
20 mm+4 mm

Negative means below the sheet surface. Verify after every lens or protective-glass change.

Related questions

Does an autofocus head make focus testing unnecessary?
It removes the manual adjustment but not the verification. The head knows its own zero, not whether the zero still matches reality after a lens change or a crash.
How does focus interact with nozzle standoff?
They are independent settings that both affect the gas and beam geometry. Set standoff first (typically 0.7–1.0 mm), then find focus at that standoff.

Next questions operators ask

Ranges are given for a typical 3–6 kW fiber machine with a clean beam path. Always verify against your machine manufacturer’s table before production.

Need the numbers for your exact machine?

See what is inside

SBM Laser Help carries cutting and piercing parameter tables by material, thickness and gas, photo diagnosis of cut defects, machine and chiller error codes, and gas consumption calculators. Free account, no card.